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| Product Name: | Full-Automatic Intelligent Coiler JLK-630/1+6+12+18+24 With Separate Motor Drive | Material: | Copper, Al Wire And Steel Wires |
|---|---|---|---|
| Usage: | Stranding | Max. Stranded Conductor OD: | φ45 Mm |
| Shape: | Automatic Machine Shape | Max Haul-off Force: | 15T |
| Color: | Customer Requirement | Warranty: | 12 Months |
Full-Automatic Intelligent Coiler JLK-630/1+6+12+18+24 with Separate Motor Drive
1. Application
This machine is mainly used for the production of large-section and large-length steel-core aluminum stranded wire and copper, aluminum and
aluminum alloy conductors without back-twist stranding; it can also be used for the non-back-twist twisting and compacting of round, special-
shaped and sector-shaped conductor cores.
2.Main technical parameters
| Model (Rigid Stranding Machine) | JLK-630/6 | JLK-630/6＋12 | JLK-630/6＋12＋18＋24 | |
| Diameter of single wire | Copper | φ1.5-5 mm | φ1.5-5 mm | φ1.5-5 mm |
| Aluminum | φ1.8-5 mm | φ1.8-5 mm | φ1.8-5 mm | |
| Maximum stranded conductor OD | φ15 mm | φ25 mm | φ45 mm | |
| Stranding Pitch | 6 Bobbin Stranding Cage | 60-500 mm | 60-500 mm | 60-500 mm |
| 12 Bobbin Stranding Cage | 75-560 mm | 75-560 mm | ||
| 18 Bobbin Stranding Cage | 92-680 mm | |||
| 24 Bobbin Stranding Cage | 108-790 mm | |||
| Rotating Speed | 6 Bobbin Stranding Cage | 258 r/min | 258 r/min | 258 r/min |
| 12 Bobbin Stranding Cage | 236 r/min | 236 r/min | ||
| 18 Bobbin Stranding Cage | 202 r/min | |||
| 24 Bobbin Stranding Cage | 176 r/min | |||
| Capstan | Capstan Wheel Diameter | 1250 mm | 1600 mm | 2000 mm |
| Maximum Haul-off Force | 8 T | 10 T | 15 T | |
| Bobbin Size | PND630 | PND630 | PND630 | |
| Center Payoff Bobbin | PND630 | PND630 | PND630 | |
| Take-up Bobbin | 1800mm | 2500mm | 2500mm | |
| Maximum Haul-off Linear Speed | 35m/min | 40 m/min | 50 m/min | |
| Central Height | 1000 mm | 1100 mm | 1100 mm | |
3.Main features
3.1 The whole machine is driven by the independent motor, and each section of the cage and capstan are driven by a separate permanent magnet
synchronous servo motor. The cage is driven to rotate through a dedicated gearbox, which simplifies the structure compared to traditional ground
shaft linkage driven rigid type strander and makes equipment maintenance more convenient.
3.2 The control of the whole machine adopts Inovance series PLC, and various production process parameters are set through the touch screen.
Each section of the cage and capstan are driven by a Jiangsu Zhima servo motor, and the motor driver is a frequency converter device. To ensure
transmission accuracy, the transmission motor adopts a grating encoder feedback, and the whole machine adopts a bus communication method to
ensure signal transmission accuracy. In actual production, users set the process parameters such as the pitch of each section of the cage and the
speed of the production line on the touch screen according to the required cable specifications. When starting up, the speed of each transmission
part is automatically calculated by PLC to ensure the synchronization of the whole machine and the accuracy of the twisted wire pitch, and to
achieve stepless speed regulation of the whole machine. The electronic control system has advanced technology, convenient operation, and
reliable operation.
3.3 The pulse principle is used to detect wire breakage, which can accurately determine the wire breakage signal of any bobbin in each section of
the cage, ensuring detection accuracy. Through the display on the touch screen, the operator can quickly solve the problem and start the next start
up.
3.4 The machine uses Inovance programmable controller and field bus to unified command and coordinate the working status of all parts of the
machine, and uses a frequency converter to control the starting and operation of the AC motor. Inovance touch screen is used to set and display
various process parameters. The electronic control system is technologically advanced, easy to operate and reliable in operation.
3.5 The mechanical and electrical control of this structure adopts the currently most advanced full-automatic coil loading and unloading process in
China, which greatly improves the work efficiency of coil loading and unloading!
4. Main components
4.1 Φ630 Pay-off stand
4.2 #type wire guiding stand
4.3 6B,12B,18B,24B strander
4.4 Wire assemble die & compacting device
4.5 Horizontal meter counter(Mechanical, Electronic)
4.6 Φ 2000 strong double capstan
4.7 Top-mounted Φ2500 Gantry-type Take-up and Pay-off Stand
4.8 Electric control system
4.9 Safety protection system
4.10 Side-mounted Horizontal Coil Loading System
5.Photos
6. Packing photos
7. Our factory and company introduction
Hebei Baohong Electrical Machinery Co., Ltd. was founded on August 1, 2006. Located in the industrial zone of Shawa Township, Hebei City,
which lies at the triangular center of Beijing, Tianjin and Shijiazhuang, the company enjoys convenient transportation and abundant iron and steel
resources. Starting with the production of stranding machine series products, it has undergone 18 years of development. By fully relying on talent
advantages and technical strength, the company continuously researches and develops new technologies and processes, achieving steady
growth and gradually evolving into a comprehensive economic entity with advanced manufacturing technology, strong production capacity, and
sales networks covering the whole country and overseas.
The company covers a factory area of 30,000 square meters, with more than 100 employees, including 12 mechanical and electrical engineers,
and its processing equipment totals more than 60 million yuan. Currently, through the introduction of large-scale processing equipment and the
research, development and improvement of processes, the company has become the only manufacturer in China that produces JLK cage
stranding machine series units on an assembly line.
Contact Person: Daisy
Tel: +8618256531268
