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Product Name: | 630 Rigid Type Stranding Machine For Aluminum & Copper Wire | Model: | JLK-630 |
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Usage: | Stranding | Material: | Copper, Aluminum, Steel, Etc. |
Stranding Pitch: | Step-less Adjustable | Guarantee Time: | 12 Months |
Equipment Painting: | Customized | Max. Stranding OD: | 15-55mm |
Highlight: | 630 rigid stranding machine for wire,aluminum copper wire stranding machine,rigid stranding machine with warranty |
630 Rigid Type Stranding Machine For Aluminum & Copper Wire
1. Application
This machine is mainly used for the non-torsion stranding of large-cross-section and long-length steel-cored aluminum strands (ACSR) and aluminum alloy conductors. It can also be applied to the non-torsion stranding and compacting of copper conductors with round, special-shaped, and sector-shaped cores.
2. Main component
2.1 Φ630 Pay-off stand 1set
2.2 #type wire guiding stand 1set
2.3 6B,12B,18B strander 3sets
2.4 Wire assemble die & compacting device 3sets
2.5 Meter counter(Mechanical, Electronic) 1set
2.6 Φ 2000 strong double capstan 1set
2.7 Φ 2500 column type take-up with traversing 1set
2.8 Electric control system 1set
2.9 Safety protection system 4sets
3. Features
3.1The whole machine is driven by the independent motor, and each section of the cage and capstan are driven by a separate permanent magnet synchronous servo motor. The cage is driven to rotate through a dedicated gearbox, which simplifies the structure compared to traditional ground shaft linkage driven rigid type strander and makes equipment maintenance more convenient.
3.2The control of the whole machine adopts Siemens & Inovance series PLC, and various production process parameters are set through the touch screen. Each section of the cage and capstan are driven by a Jiangsu Zhima servo motor, and the motor driver is a frequency converter device. To ensure transmission accuracy, the transmission motor adopts a grating encoder feedback, and the whole machine adopts a bus communication method to ensure signal transmission accuracy. In actual production, users set the process parameters such as the pitch of each section of the cage and the speed of the production line on the touch screen according to the required cable specifications. When starting up, the speed of each transmission part is automatically calculated by PLC to ensure the synchronization of the whole machine and the accuracy of the twisted wire pitch, and to achieve stepless speed regulation of the whole machine. The electronic control system has advanced technology, convenient operation, and reliable operation.
3.3The pulse principle is used to detect wire breakage, which can accurately determine the wire breakage signal of any bobbin in each section of the cage, ensuring detection accuracy. Through the display on the touch screen, the operator can quickly solve the problem and start the next start up.
3.4The machine uses Inovance PLC programmable controller and field bus to unified command and coordinate the working status of all parts of the machine, and uses a frequency converter to control the starting and operation of the AC motor. Inovance touch screen is used to set and display various process parameters. The electronic control system is technologically advanced, easy to operate and reliable in operation.
4.Main technical parameters
Model (Rigid Stranding Machine) | JLK-630/6 | JLK-630/6+12 | JLK-630/6+12+18+24 | |
Diameter of single wire | Copper | φ1.5-5 mm | φ1.5-5 mm | φ1.5-5 mm |
Aluminum | φ1.8-5 mm | φ1.8-5 mm | φ1.8-5 mm | |
Maximum stranded conductor OD | φ15 mm | φ25 mm | φ45 mm | |
Stranding Pitch | 6 Bobbin Stranding Cage | 60-500 mm | 60-500 mm | 60-500 mm |
12 Bobbin Stranding Cage | 75-560 mm | 75-560 mm | ||
18 Bobbin Stranding Cage | 92-680 mm | |||
24 Bobbin Stranding Cage | 108-790 mm | |||
Rotating Speed | 6 Bobbin Stranding Cage | 258 r/min | 258 r/min | 258 r/min |
12 Bobbin Stranding Cage | 236 r/min | 236 r/min | ||
18 Bobbin Stranding Cage | 202 r/min | |||
24 Bobbin Stranding Cage | 176 r/min | |||
Capstan | Capstan Wheel Diameter | 1250 mm | 1600 mm | 2000 mm |
Maximum Haul-off Force | 8 T | 10 T | 15 T | |
Bobbin | PND630 | PND630 | PND630 | |
Center Payoff Bobbin | PND630 | PND630 | PND630 | |
Take-up Bobbin | 1800mm | 2500mm | 2500mm | |
Maximum Haul-off Linear Speed | 35m/min | 40 m/min | 50 m/min | |
Central Height | 1000 mm | 1100 mm | 1100 mm |
5.Photos
6.Packing photo
7. Our factory and company introduction
Hejian Baohong Electrical Machinery Co., Ltd. was established in 2006. Our company is located in the Economic Development Zone of Hejian City, Hebei Province, has been the largest professional manufacturer for wire stranding machine and laying-up machine in North China.
Since 2006, relying on the care and support of our customers, Baohong Machinery has been devoted to the research and development of wire stranding machine and laying-up machine and has made great improvement. Now we have become the only one factory who can develop the production of the JLK rigid stranding machine series to be an assembly line processing in China, and we also have independently developed the JGB Bow skip stranding lines, the CGB Bow skip type cabling lines and the CLY High speed Cradle type Laying-up lines.
Now, Hejian Baohong Electrical Machinery Co., Ltd., covers an area of 10000 square meters, production workshop 8000 square meters. Our company has 60 employees, including 10 R & D staffs. Annual output value is over 10 million dollars at present,and has developed into one of the most important Stranding Machine Manufacturer in China.
Contact Person: Daisy
Tel: +8618256531268